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MEGAFER

Cast iron casting and steel casting

Casting is our core process. We pour grey iron, ductile iron and steel on green sand lines, then finish the parts on our own machining centres.

Grey iron casting suits parts where damping, dimensional stability and machinability matter more than elongation — machine frames, housings and covers. Ductile iron casting adds nodular graphite, bringing strength and elongation closer to steel while keeping the economics of iron.

Where iron reaches its limit we pour carbon and low-alloy steel, for components that carry shock loads or need higher toughness. Steel shrinks more than iron and needs different gating and feeding, so we design the rigging for each part rather than reusing an iron layout.

All three routes run through the same controlled sequence: charge calculation, melting in induction furnaces, spectral verification before pouring, then shake-out, fettling, machining and inspection.

Cast iron casting and steel casting

Cast iron components we produce

  • Pump and valve bodies

    Pressure-tight housings where wall thickness and porosity control decide the part.

  • Gearbox and reducer bodies

    Thin-wall housings with machined bore centres held to drawing.

  • Flywheels and pulleys

    Balanced rotating parts in grey and ductile iron.

  • Steel castings for shock loads

    Carbon and low-alloy steel where impact toughness matters more than damping.

Materials & grades

Standard grades we pour to EN 1561 and EN 1563. Custom chemistry on request.

Grey Iron Casting

EN 1561 / EN-GJL

Excellent damping and machinability; the workhorse grade for housings and frames.

GradeLegacyTensile RmHardnessTypical application
EN-GJL-150GG15150–250 MPa125–205 HBCovers, counterweights, low-load housings
EN-GJL-200GG20200–300 MPa150–230 HBPump housings, gearbox bodies
EN-GJL-250GG25250–350 MPa180–250 HBMachine frames, cylinder blocks
EN-GJL-300GG30300–400 MPa200–275 HBHydraulic bodies, high-load housings

Ductile Iron Casting

EN 1563 / EN-GJS

Nodular graphite gives steel-like strength and elongation with cast iron economics.

GradeLegacyTensile RmHardnessTypical application
EN-GJS-400-15GGG40400 MPa130–180 HBPipe fittings, brackets, suspension parts
EN-GJS-500-7GGG50500 MPa170–230 HBGearbox housings, pulleys, flywheels
EN-GJS-600-3GGG60600 MPa190–270 HBCrankshafts, gears, high-stress parts
EN-GJS-700-2GGG70700 MPa225–305 HBHeavy-duty machine components

Process capability

  • Green sand moulding, hand and machine lines
  • Induction melting with spectral verification of every melt
  • Casting weight range from 0.5 kg to 2,500 kg
  • Cores produced in-house
  • Normalising, quenching and tempering for steel grades
  • Shot blasting, grinding and priming

Next step

Send your technical drawing

Share a 2D drawing or 3D model with the material grade and annual volume. We come back with a quotation.